MI-XC1000 X-Ray Component Counting Machine is a high-precision X-Ray Parts Counter for SMT materials. It uses deep learning, AI-driven cloud databases, and advanced imaging for >99.95% accuracy, counting reels (7-15 inches) in 4-10 seconds. It integrates with ERP/MES systems, supports barcode scanning, and continuously optimizes for enhanced efficiency and reliability.
MI-XC1000 X-Ray Component Counting Machine is an advanced Microfocus X-Ray Parts Counter tailored for the SMT industry, designed to provide fast, precise counting of RC and IC materials. Compatible with 7 to 15-inch tape reels, JEDEC trays, and moisture-sensitive packages, it meets high Industry 4.0 standards with an intelligent modular design. The system employs X-ray imaging and a deep-learning-based algorithm to accurately detect and count materials, achieving >99.95% accuracy for parts as small as 01005, with a processing time of just 4-10 seconds per reel.
Key features include a centralized AI-powered cloud database, enabling data sharing across machines for continuous optimization. This eliminates manual data input, as parts are automatically recognized and counted without user intervention. The system supports real-time integration with ERP and MES platforms, ensuring seamless data flow. Additional functionalities include barcode scanning, label printing for material codes, and automatic SPC data saving.
The ZM-XC1000’s database grows with usage, improving accuracy and efficiency over time. It also boasts low radiation levels (<1 µSv/hour) and a user-friendly interface with a 23.6-inch monitor. By reducing manual workload and ensuring consistent results, the ZM-XC1000 outperforms competitors, providing a highly reliable, repeatable, and efficient solution for modern SMT manufacturing needs.
| Equipment | Dimensions | 0.8M*1.1M*2.21M |
| Weight | 510kg | |
| Power supply | AC220V±10% 50/60Hz | |
| Total power | Max 1KW | |
| Loading | Manually | |
| X-Ray Tube | Max tube voltage | 80 KV |
| Max tube current | 700 µA | |
| Focal spot size | 100 µm | |
| Detector | Imaging area | 427mm*427mm |
| Pixel size | 139µm | |
| Pixel matrix | 3072*3072 pixels | |
| Gray scale | 16 bits | |
| Reel Inspection | Max size | 15inch |
| Min size | 7inch | |
| Max thickness | 80 mm | |
| Min thickness | 5 mm | |
| Min parts size | 01005 & 008004 | |
| Others | Speed | Appr. 4-10s/ 4 reel |
| Accuracy | ＞99.95% for 01005/008004 | |
| Barcode scanning | Can be equipped with barcode, QR code scanner | |
| Label printing | Can print material code and counting results in real time | |
| Parts support | Resistance, capacitance, inductance, crystal, LED, diode, triode, multi-pin IC, etc. | |
| Software | Support for automatic saving of SPC statistics, images and results in any format | |
| System docking | ERP, MES, etc. | |
| Radiation | ＜ 1 µSv/Hour | |
| Monitor | 23.6 inch | |
| Optional | Build-in 4pcs Camera for Automatic Scan | |
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